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HVAC Systems Ductworks: Sheet Metal Fabrication

Often, people will not think about all the work that goes into HVAC systems ductworks until they require it. But the process is an art in itself. It requires skills and special training to do it correctly.


There are always questions on how to make HVAC systems duct, especially when putting up a commercial building or home. A quick search will bring up various types of ducts and materials, but fabricated sheet metal comes out on top as the most popular.


But why is fabricated sheet metal important in HVAC system ducts?


The Importance of Fabricated Sheet Metal for HVAC Ducts


An effective ductwork installation prevents air leakage and ensures the workspace is comfortable. The ductwork lasts longer and prevents clogging, dust, and mold when appropriately maintained.


Given their importance, ductwork fabrication must involve high-quality materials, and sheet metal is malleable and durable and, therefore, up to the task.


HVAC systems ductwork typically uses fabricated metal, and there are benefits to the heating and cooling systems. Fabricated sheet metal is highly customizable and easier to route in odd ways. It allows easier molding and turning to the desired length and shape, eliminating the need for extra fittings that only demand more energy.


Fabricated sheet metal fittings are perfect in:


  • Cramped or tight spaces

  • Behind pipes and

  • Around sharp corners


The concept behind sheet metal fabrication is straightforward and involves molding the metal to create the required products and frames.


More customizable ductwork prolongs the life of your system as it's not working too hard to achieve the ideal temperature in your living space.


But sheet metal is not the only air duct material. There are others.


Other Types of Air Ducts


Installation of suitable solid ducts is critical to ensuring the quality of air inside the building, and it can result in the overall productivity of people inside.


The following are some of the other common types of air ducts, other than fabricated sheet metal:


  • Galvanized mild steel comes coated with zinc to prevent corrosion and rusting. The material is customizable into various shapes and often requires a duct wrap to reduce energy loss and noise.

  • Aluminum ducts are lightweight and, therefore, easy to install. The ducts require aluminum tape at the seams and usually need pre-insulation panels.


Picking the Right Sheet Metal Fabrication Company for the Ductwork


The problem with traditional HVAC ductwork is the amount of work required and the system's inefficiency.


The ductwork requires the installation of pipes and other fittings in a complicated process, and with the rising cost of energy, finding a system that meets the Energy Star® standards is vital.


Fabricating ducts using sheet metal is easier. An experienced and professional fabrication company cuts and shapes the fittings to the actual requirements. This allows your HVAC unit to run more efficiently, prolonging its life and reducing energy demand.


Finding a shop that fabricates the sheet metal ducts accurately is critical. Look for a business with experienced and professional fabricators when you finally decide to install an HVAC system in your new building.


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